KA&MELOCK KM 22

Speciality Bonding Agent for Fluoro Rubber

DESCRIPTION
KA&MELOCK KM 22 is formulated as a one-coat adhesive for bonding fluorocarbon rubber to a wide range of metals, plastics and textiles.It contains heat responsive polymers in the solvent dispersion.
KA&MELOCK KM 22 is a one-coat bonding agent used to bond fluoroelastomers (FKM) to metal and a variety of other substrates during the vulcanization process.
KA&MELOCK KM 22 is designed to bond difficult-to-bond fluorocarbon polymers, but can also be used to bond some difficult elastomers, including silicones. The bonding process occurs during rubber vulcanization, typically between 140 – 180 °C. The bond formed shows excellent resistance to water, oils, lubricants and other corrosive liquids.

PREPARATION STAGES OF METAL SURFACES BEFORE APPLICATION
The metal surface must be completely cleaned before applying the adhesive. A good preparation of the metal surface is required to obtain a good metal/rubber bond and to be resistant to water and corrosion. The oxide layers on the metal surface should be mechanically cleaned. The metal surface is basically prepared by two methods.

Mechanical Cleaning:
Grit blasting is a recommended method of metal cleaning. Steel grit is used to blast clean steel, cast iron; for other nonferrous metals, the use of aluminum oxide is recommended.
Layover time between blasting and adhesive application should be kept to a minimum in order to avoid oxidation.

Chemical Cleaning:
The process of preparing the metal surface chemically requires a different application for each metal group. Phosphating is a widely used chemical process for steel.
APPLICATION
Mixing – KA&MELOCK KM 22 should be stirred thoroughly before use and during using to keep dispersed solids uniformly suspended.
Applying – Brush, roller, dipping or spraying methods can be applied for KA&MELOCK KM 22
For applications requiring dilution, you can dilute with MEK.
For the recommended coating thickness of approximately 5–8 μm.
Drying– Allow applied bonding agent to air-dry for approximately 15 minutes at ambient temperature. Porous substrates may require a longer time for the solvent to completely evaporate
For post-curing of parts, temperatures up to 220 °C are acceptable, without any negative effect on bonding properties. The bond offers excellent temperature resistance.
Post-curing can be done at temperatures of to 220° C, but this should be reached gradually, not abruptly. For instance, 100° C – 120° C – 160° C – 180° C, each for 20 minutes; and then 8 to 10 hours at 220° C.

Clean Up– Use MEK for clean-up.

TECHNICAL DATA*

CAUTIONARY INFORMATION
Before using this product, please refer to the Safety Data Sheet for safe use and handling instructions.
SHELF LIFE / STORAGE
Keep the container tightly closed and away from heat sources. Maximum temperature storage is 25ºC. Shelf life is 9 months from date of manufacture when stored below 25 °C, unopened container. Remove only as much KA&MELOCK KM 22 from the original drum as will be consumed during the next shift. Under no circumstances must unused material be returned to the original container!!! Generally, vulcanizing conditions (temperature, pressure, duration) recommended by the rubber supplier should be adhered to.
Avoid storing coated parts for more than one week. Complete any further work on these parts within such time.
ADDITIONAL INFORMATION
For more information on this and other products, please contact us: info@covvex.com